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Industry Status and Challenges
With the rapid development of intelligent manufacturing technology, the demand for automated production lines in the field of magnetic steel production is increasing day by day. However, traditional manual loading and unloading methods have many problems in terms of production efficiency, quality stability, and safety:
Industry pain points
1. High dependence on manual operation: Traditional manual work leads to low production efficiency and large fluctuations in product quality.
2. Safety hazards: During manual operation, accidents such as hand pinching and impact are prone to occur, posing significant safety risks.
3. Poor working environment: The production environment of magnetic steel is often accompanied by noise, dust, etc., which poses a potential threat to the health of operators.
4. Difficulty in meeting large-scale production needs: Manual operations are difficult to meet modern large-scale and high-efficiency production requirements.
Overview of Customer Needs and Solutions
Customer demand
The customer hopes to achieve automated loading and unloading of magnetic steel, improve production efficiency and product quality stability by introducing FUWEI intelligent composite robots. The specific requirements include completing the loading of two stacks of products within 80 seconds and ensuring high-precision operation.
Solution
In response to customer needs, FUWEI Intelligent has proposed a complete set of composite robot loading and unloading solutions:
1. Improve robot performance and stability: Replace high-performance motors and servo controllers.
2. Enhance autonomous navigation and interactivity: equipped with radar navigation, LED light strips, and alarm speakers.
3. Customized gripper design: Integrating cameras and sensors to achieve precise recognition and gripping of magnetic steel.
4. Optimize the work area: Adjust the layout of the loading and unloading areas to ensure efficient operations.
Detailed implementation of renovation plan
Composite robot transformation
1. Choose high-performance motors and servo controllers to ensure precise and stable motion.
2. Radar navigation: achieve autonomous positioning and path planning.
3. LED light strips and alarm speakers: Improve visibility and interactivity.
4. Customized gripper design: Integrating cameras and sensors to achieve precise recognition and gripping of magnetic steel.
Optimization of loading area
1. Design positioning guide groove: guide the magnetic steel into the designated position.
2. Set desktop positioning Mark: for the convenience of robot recognition and positioning of grasping points.
Renovation of the unloading area
1. Set device positioning Mark: Ensure the robot accurately places the magnetic steel.
2. Install electric control panel doors and electric control sliding slots * *: protect operators from injury and achieve automated pushing.
Execution logic and process optimization
The execution logic of the entire solution is based on the process design of automated production lines, ensuring the continuity and efficiency of the workflow. The process is triggered by a loading request, and the robot performs material retrieval operations based on the status of the loading area. During the process of picking and placing materials, precise recognition and force control are achieved through cameras and sensors integrated into the gripper. Once the magnet is successfully placed, the robot will confirm that the loading is complete and proceed to the next cycle.
Advantages of the plan
Improve production efficiency: Automated loading and unloading significantly reduces manual operation time.
Reduce labor costs: Reduce reliance on labor and save human resources.
Ensuring operational safety: reducing the risk of work-related injuries and providing a safer working environment.
Improve quality stability: Automated processes reduce human error and ensure stable product quality.
