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In modern industrial production, automation and intelligence have become key ways to improve production efficiency, reduce labor costs, and ensure production safety. Especially in the field of sandblasting product processing, traditional manual transportation methods not only have high labor intensity and low efficiency, but also come with many safety hazards. To this end, a well-known manufacturing enterprise has joined hands with an intelligent robot technology team to successfully deploy an efficient, safe, and multi floor automatic transfer system. With latent transfer robots as the core, combined with elevator and lifting platform technology, a comprehensive intelligent upgrade of sandblasting product transfer has been achieved.
Project Background
This enterprise mainly produces sandblasting products for flat surfaces, columns, and small workpieces, which are widely used in various industries such as automobile manufacturing, aerospace, and building decoration. With the continuous expansion of production capacity, traditional manual transportation methods are no longer able to meet production needs, and there are problems such as low transportation efficiency, easy product damage, and multiple safety hazards. Therefore, enterprises urgently need an automated and intelligent transportation solution.
Solution
1. Precise loading and one click summoning
The system first introduced customized shelf design to ensure that sandblasted products can be securely placed and locked with fixing devices. Operators only need to perform simple operations to safely place the product on the shelf. Subsequently, with the one click summoning function, idle transport robots quickly respond, automatically locate themselves in the loading area, and prepare to perform transport tasks.
2. Intelligent docking and elevator scheduling
The robot is equipped with an advanced robotic arm system, which can smoothly lift and lock the shelves, achieving seamless integration between products and robots. During the movement, the robot automatically calls the elevator and uses the elevator scheduling system to optimize the path, reduce waiting time, and improve transportation efficiency.
3. Floor transfer and lifting assistance
With the help of laser SLAM navigation technology, robots can accurately ride elevators and quickly shuttle between different floors. After arriving at the designated floor, the robot navigates to the lifting platform and lifts the shelves to the desired height through the platform, achieving cross floor transportation.
4. Unloading Return and Efficient Charging
At the target floor, the robot smoothly unloads the shelves and delivers the products to the designated location. Subsequently, the robot autonomously returns to its origin and prepares for the next round of tasks. At the same time, the system is equipped with an automatic charging station to ensure that the robot can automatically charge and maintain optimal working conditions when the battery is low.
Technical advantages:
High precision positioning: Lidar technology enables multi floor mapping and high-precision positioning (± 5mm) to ensure accuracy during transportation.
Intelligent scheduling: The mobile chassis is paired with an intelligent scheduling system to achieve path planning and task allocation for multiple floors and vehicles, while supporting intelligent obstacle avoidance functions.
Integrated control: The AI edge controller serves as the main control center, seamlessly integrating with MES/WMS/MCS and other systems to achieve intelligent integrated control between devices.
The successful application of this intelligent sandblasting product transportation system not only brings significant economic and social benefits to enterprises, but also sets a new benchmark for the field of intelligent manufacturing. With the continuous advancement of technology and the deepening promotion of applications, it is believed that more enterprises will benefit from automated and intelligent production solutions in the future, jointly promoting the development of the manufacturing industry to a higher level.
