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In the competitive environment of modern manufacturing, automation and intelligence have become the core driving forces for improving production efficiency and reducing operating costs. Especially in the field of CNC machining of acrylic sheets, the efficiency and accuracy of the loading and unloading process directly affect the overall production capacity and product quality of the production line. The traditional manual loading and unloading method often faces problems of low efficiency and human error, which prompts enterprises to seek more advanced solutions.
Recently, a company specializing in acrylic sheet processing has successfully introduced FUWEI Intelligent's composite robot solution, fully realizing the automation and intelligence of the loading and unloading process. This transformation not only significantly improves production efficiency, but also significantly enhances processing accuracy, bringing considerable production benefits to the enterprise.
Project Background
This enterprise mainly produces and processes various specifications of acrylic sheets, which are widely used in advertising, decoration, construction and other fields. With the continuous growth of market demand, enterprises are facing many challenges such as accelerated production pace, increased precision requirements, and difficulty in recruiting workers. Especially in the CNC machining process, the traditional manual loading and unloading method is not only inefficient, but also has human errors and safety hazards, making it difficult to meet the needs of large-scale production.
Solution：To address the above challenges, the company has introduced FUWEI Intelligent's composite robot solution. This solution is based on AMR (Autonomous Mobile Robot) technology, integrating advanced navigation, recognition, grasping, and communication technologies, specifically designed for CNC loading and unloading of acrylic sheets.
High precision operation: The composite robot adopts advanced visual recognition system and precision grasping mechanism to achieve precise recognition and grasping of acrylic sheets. Its operational accuracy can reach ± 1mm, ensuring high-precision positioning and placement before and after processing, avoiding errors caused by human factors.
Automatic transfer and loading: The robot can automatically confirm the completion of CNC machining and transfer the finished products to the designated area. At the same time, it can also real-time judge the material preparation status in the feeding area, automatically transfer the products to be processed into idle or processed CNC equipment, and achieve seamless connection in the production process.
Intelligent obstacle avoidance and communication: The composite robot has intelligent obstacle avoidance function, which can automatically stop or detour when encountering pedestrians or obstacles, ensuring production safety. In addition, it can directly communicate with CNC equipment to achieve automatic opening and closing of the warehouse door during loading and unloading, improving production efficiency.
Real time adjustment of production status: According to the plan of the production center, the composite robot can adjust the production status in real time to ensure smooth and efficient production process. This feature enables enterprises to flexibly adjust production plans according to market demand, improving the flexibility and response speed of production lines.
Technological advantages：The FUWEI intelligent composite robot equipped with a 2D camera can achieve precise operations of 0.1mm and a 3D camera of 0.2mm, ensuring the ultimate precision of CNC loading and unloading of acrylic sheets; The design of its integrated control seamlessly integrates vision, AGV navigation, and robotic arm operation through a self-developed controller, achieving efficient collaboration of the system; The out of the box convenience, relying on zero code programming, can complete typical scenario deployment in just 15 minutes, greatly shortening the debugging cycle, reducing after-sales maintenance costs, and providing a solid guarantee for the rapid response and efficient operation of the production line.
