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With the increasing advancement of intelligent manufacturing technology, the penetration of automated production lines in the magnetic steel manufacturing industry is becoming more and more profound. However, the traditional manual loading and unloading mode, which has low efficiency, large quality fluctuations, and potential safety risks, has gradually shown a disconnect from modern high-efficiency production needs. The innovative solution of applying FUWEI intelligent composite robots to the loading and unloading of magnetic steel aims to promote the transformation of magnetic steel production towards comprehensive automation and intelligence by improving production efficiency, reducing labor costs, and enhancing operational safety. This plan not only represents the innovation of production technology, but also actively practices the vision of future smart factories.
Industry pain points:
1. High dependence on manual operation leads to low production efficiency and unstable quality;
2. There are safety hazards during the operation process, such as accidents such as hand pinching and impact;
3. Poor working environment poses a potential threat to the health of operators;
4. Manual operation is difficult to meet the large-scale and high-efficiency production needs.
Overview of Customer Needs and Solutions
Customer demand: The customer hopes to achieve automatic loading and unloading of magnetic steel through the FUWEI intelligent composite robot, improving production efficiency and quality stability. The specific requirements include completing the loading and unloading of two types of products, with a cycle time of about 80 seconds to complete the loading of two stacks of products, and having high precision requirements.
Solution Overview
We propose the following renovation plan to meet the needs of our customers:
1. Replace the motor and servo controller to improve the performance and stability of the robot;
2. Equipped with radar navigation, light strips, and speakers to enhance the robot's autonomous navigation, visibility, and interactivity;
3. Design customized grippers that integrate cameras and sensors to achieve precise identification and grasping of magnetic steel;
4. Optimize the layout and equipment configuration of the loading and unloading areas to ensure that the robots can accurately and efficiently complete their work.
4、 Detailed implementation of renovation plan
Composite robot transformation
Select high-performance motors and servo controllers to ensure the accuracy and stability of robot motion;
Equipped with radar navigation to achieve autonomous positioning and path planning of robots;
Install LED light strips and alarm speakers to enhance the visibility and interactivity of the robot;
Design customized grippers that integrate cameras and sensors to achieve precise identification and gripping of magnetic steel.
Optimization of loading area
Design positioning guide slots to guide magnetic steel into designated positions;
Set up desktop positioning markers to facilitate robot recognition and positioning of grasping points.
Renovation of the unloading area
Set the device positioning Mark to ensure the robot accurately places the magnetic steel;
Install electric control panel doors and electric control sliding slots to protect operators from injury and achieve automated equipment ejection.
Execution logic and process optimization
The execution logic of the entire solution is based on the process design of automated production lines, ensuring the continuity and efficiency of the workflow. The entire process is triggered by a loading request, and the robot performs material retrieval operations based on whether the loading area is ready. During the process of picking and placing materials, precise recognition and force control are achieved through cameras and sensors integrated into the gripper. Once the magnet is successfully placed on the equipment, the robot will confirm the completion of loading and proceed to the next cycle.
By using the FUWEI intelligent composite robot for magnetic steel loading and unloading, we can effectively solve the problems of traditional manual loading and unloading methods, improve production efficiency, reduce labor costs, and ensure operational safety. At the same time, this solution also has high scalability and flexibility, which can adapt to magnetic steel production enterprises of different scales and production needs.
