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As an important component of the automotive chassis system, shock absorbers play a crucial role in improving the stability and comfort of vehicle travel. Currently, assembly is mostly done manually.
The composite robot rear shock absorber loading and unloading solution launched by FUWEI Intelligence, with advanced force control performance, independently compensates for multiple errors, high positioning accuracy, and improves production efficiency and reduces costs for the assembly of rear shock absorbers in the automotive production industry.
Case Introduction
Customer: A Fortune 500 automobile manufacturing enterprise
Background: With the rapid development of the automotive industry, consumers have increasingly high demands for the safety and comfort of cars. The traditional manual cutting process is complex to operate, inefficient, costly, and prone to product damage. Therefore, the customer hopes to adopt a highly flexible and high-precision automation solution.
Overall scheme composition:
Homework process:
The composite robot moves to the designated shock absorber loading area according to instructions, and then recognizes the barcode for product positioning. Once an abnormality occurs, the system will immediately trigger an alarm to ensure the accuracy of the production line.
Next, the product will be grabbed and accurately placed into the shock absorber protection device to prevent damage during subsequent operations. Subsequently, the product is moved to the robot workbench for unloading operations, and after completing the product positioning, it enters the next stage of processing.
During this process, if the product experiences positioning abnormalities again, the system will guide the operator to move the product to the corresponding shock absorber loading area. Here, the product will undergo repositioning to ensure its accuracy. Then, the product will be moved to the human workstation for more precise operation. In the loading area, the product will undergo secondary positioning to ensure its stability and accuracy during assembly.
After completing the above steps, the product will be tilted and ready for assembly. During the assembly process, the system will strictly monitor each step of the operation to ensure the correctness of the assembly. Finally, the product will undergo assembly and testing, and only products that pass the testing will be recognized as qualified products, ensuring the quality of the final product.
Technical advantages:
1. High precision and stability: The composite robot combines multiple sensors and precision control systems to achieve high-precision positioning and assembly of the rear shock absorber components. Its stable operational performance ensures accuracy during the cutting process, effectively avoiding errors caused by human factors and improving product quality and consistency.
2. High efficiency and quick response: Composite robots have the ability to respond quickly and perform tasks efficiently. It can quickly complete the tasks of grabbing, transporting, and assembling shock absorber components according to preset programs or real-time instructions. This not only shortens the production cycle, but also improves production efficiency, creating greater economic benefits for the enterprise.
3. Flexibility and adaptability: Composite robots have high flexibility and adaptability, and can easily cope with different models and specifications of rear shock absorber components. By adjusting the parameters and programs of the robot, it is possible to quickly switch and adapt to different products, meeting the diverse needs of the production line.
3. Reducing labor costs: By introducing composite robots for flexible material cutting in the assembly of rear shock absorbers, companies can reduce their dependence on a large number of workers and lower labor costs.
In addition to flexible feeding of rear shock absorbers, multiple composite robot solutions launched by FUWEI Intelligence are also helping different customers solve automation problems and achieve cost reduction and efficiency improvement.
