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With the rapid development of the manufacturing industry, CNC (Computer Numerical Control) machining technology has risen to the core position of the aluminum block processing industry with its excellent precision and efficiency. However, the widespread application of this technology also highlights the limitations of the traditional CNC aluminum block loading and unloading process - heavy manual operation, low efficiency, and difficulty in maintaining long-term stable high-precision operations. In order to break the bottleneck of high dependence on manual labor and efficiency improvement in the loading and unloading process of CNC machining, FUWEI Intelligent has ingeniously launched a revolutionary composite robot solution, aiming to comprehensively promote the automation and intelligent transformation of CNC aluminum block loading and unloading process, and lead the manufacturing industry towards a more efficient and accurate future.
Customer pain points:
In the application of CNC machining aluminum block loading and unloading, customers' pain points mainly focus on the following aspects:
Pain point 1: Low manual production efficiency
At present, customers mainly rely on manual loading and unloading, and traditional loading and unloading methods usually rely on manual operation, which not only takes a long time but also has low efficiency. Especially in large-scale production, manual loading and unloading cannot meet the high-speed processing requirements of CNC machine tools, resulting in production progress being hindered.
Pain point 2: High labor cost
Due to the large amount of manpower required for manual loading and unloading, it will increase the operating costs of the enterprise. Meanwhile, due to low efficiency and precision issues, it may also lead to waste of raw materials and energy, further increasing costs.
Pain point 3: Difficulty in ensuring product quality
The consistency of the operation of loading and unloading artificial aluminum blocks in CNC machining is difficult to guarantee, and there is a risk of collision accuracy damage during the operation, which can easily increase the defect rate of the product.
Pain point 4: High labor intensity
For operators, performing repetitive loading and unloading operations for a long time is a heavy physical labor, which not only easily leads to fatigue, but may also affect workers' work enthusiasm and health.
Pain point 5: Accuracy issue
Aluminum blocks require precise positioning and fixation during the loading and unloading process to ensure machining accuracy. However, manual operation often has errors, which may lead to inaccurate positioning of aluminum blocks, thereby affecting processing quality.
Solution
FUWEI Intelligent has provided a set of loading and unloading solutions centered around AMR composite robots for the application scenario of CNC machining of aluminum blocks.
In the layout of the production line, dedicated desks are set up on the left and right sides for processing and finished products respectively, making it convenient for staff to stack the processing products and easily retrieve the finished products.
At the same time, the composite robot accurately performs grasping and placing operations based on preset paths and visual recognition technology. The AMR car is equipped with a dedicated automatic charging station to ensure continuous operation for 7.5 hours at the expected full load state, and is set to automatically charge when the battery level is below 20%, ensuring production continuity. In addition, signals between various regions (such as CNC machining areas) are exchanged, and the entire system adopts unified centralized management, thereby achieving alternating production of products and maximizing production efficiency.
Overall action and signal interaction process
Introduction to FUWEI Intelligent Composite Robot
The FUWEI Intelligent AMR model can carry a load of 300kg, with a navigation accuracy of ± 5mm and a speed of approximately 1m/s. It can work continuously for 7.5H at full load; The collaborative 6-axis robot has a load of 12kg, a working range of 1300mm, and a repeatability accuracy of ± 0.03mm.
Advantages of the plan:
Advantage 1: Flexible automation for loading and unloading materials
FUWEI Intelligent's integrated AMR control system has the ability to independently execute precise workpiece transfer tasks and flexibly respond to diverse workpiece requirements. This system helps factories achieve flexible automation production of multiple varieties and small batches, improving production efficiency and flexibility, and meeting the changing needs of modern manufacturing industry.
Advantage 2: Safe and reliable, easy to operate
The FUWEI intelligent composite robot is exquisitely designed, occupies a small space, and is flexible and versatile in deployment, easily adapting to different scenarios. It does not require the installation of fences during operation, greatly improving the safety of human-machine cooperation. The teaching process of this robot is simple and intuitive, with a fresh and friendly interface, making operation extremely convenient. Even without programming foundation, it can be quickly mastered. Its modular design makes tool end fixture replacement free and flexible, easily meeting the loading and unloading needs of diverse workpieces, bringing great convenience to production.
Advantage 3: Reduce costs
The FUWEI intelligent composite robot has a compact footprint, significantly reducing the deployment difficulty for non-technical personnel on site. This robot can achieve 24-hour uninterrupted operation, effectively reducing the labor intensity of frontline operators and significantly improving production efficiency. One robot can replace 2 to 3 workers, which not only significantly reduces labor and operating costs, but also reduces the risk of work-related accidents, making workshop management more efficient. It is worth mentioning that its investment return cycle is short, bringing considerable economic benefits to the enterprise.
Advantage 4: Improve production capacity
The FUWEI intelligent composite robot perfectly meets the technical requirements of enterprises, including production pace and process flow, with its excellent repeatability accuracy, efficient working speed, and convenient deployment characteristics, thereby ensuring the safety of enterprise production. Since deploying this robot, the company has achieved complete automation and informatization of CNC aluminum block loading and unloading, resulting in a surge in production efficiency with an increase of over 200%. At the same time, the quality and consistency of the products have also been significantly improved and firmly guaranteed.
