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Loading and unloading is one of the most widely used and mature scenarios for collaborative robots in the manufacturing industry. As a high-frequency application in manufacturing, loading and unloading play a crucial role in the flow and connection between various processes. However, with the transformation and upgrading of the manufacturing industry, traditional loading and unloading methods are no longer able to meet the industry's demand for high precision, high efficiency, and small batch, multi variety production.
Advantages of FUWEI Intelligent Composite Robot in Loading and Unloading
The loading and unloading scheme of FWEI Intelligent's composite robot has significant advantages compared to manual and traditional fixed equipment:
1. Efficient and flexible: Composite robots are more efficient in loading and unloading compared to manual labor, more flexible than traditional fixed equipment, and have shorter deployment times. Through plug and play end components and simple programming, users can quickly integrate various workpiece loading and unloading solutions to meet the loading tasks of multiple workstations on the assembly line and achieve rapid switching of production types.
2. Cost reduction: Manual loading and unloading not only incurs high costs, but also cannot meet the 24-hour production demand. The composite robot can achieve uninterrupted bidirectional operation for 7 × 24 hours, greatly improving production efficiency and yield.
3. * * Improve safety * *: Manual loading and unloading operations are prone to fatigue and pose a risk of work-related injuries. The composite robot loading and unloading system reduces the frequency of workers coming into contact with heavy machinery or materials, lowers the risk of work-related injuries, and ensures worker safety.
4. **Ensuring Consistency: Traditional manual operations are limited by individual technical skills and status, making it difficult to ensure accuracy and consistency. The precision of the FUWEI intelligent composite robot can reach ± 0.2mm, achieving high-precision and highly consistent loading and unloading operations through intelligent control, improving product quality stability and qualification rate.
5. Enhance flexible production capacity: Traditional loading and unloading equipment is often designed for specific products or processes, lacking flexibility. The Fuwei intelligent composite robot has high flexibility, adapts to rapid switching of different products and processes, and meets the production needs of multiple varieties.
Customer case: Acrylic board CNC loading and unloading solution
A certain material manufacturing enterprise specializes in the production and processing of plastic materials such as acrylic sheets. Recently, the company received a large order that requires delivery within 3 months. However, due to difficulties in recruiting workers and low efficiency in manual handling, enterprises face enormous production challenges.
To address these challenges, business leaders seek the help of FUWEI Intelligence to solve the following three major production difficulties:
1. Production cycle: Complete the CNC equipment's material replacement task within 180 seconds.
2. Placement accuracy: The required accuracy is ± 0.5mm.
3. Quick Start: A simple and convenient way to use robots that can help young engineers quickly get started.
The FUWEI Intelligent team visited the customer's site and completed the planning, installation, and commissioning work over a month, ensuring the stable operation of the production line. Through intelligent and flexible production solutions, customer enterprises not only successfully completed order delivery, but also significantly improved production efficiency and expanded their scale.
The development trend of manufacturing industry has driven the growth of market demand and also promoted the development of collaborative robot technology. FUWEI Intelligence will continue to delve into customer industries and provide customized application solutions tailored to their specific pain points. I believe that in the future, more and more customers will join forces with FUWEI Intelligence to jointly promote the development of intelligent manufacturing
FUWEI Intelligent has helped manufacturing enterprises achieve a leap in production efficiency and quality improvement through its efficient, flexible, safe, and high-precision composite robot loading and unloading solution. The intelligent and flexible production methods not only solve the drawbacks of traditional loading and unloading, but also provide solid technical support for the future development of the manufacturing industry.
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