FUWEI Intelligent Composite Robot: Pioneer of Intelligent Transformation in Magnetic Steel Production

With the vigorous rise of intelligent manufacturing technology, the magnetic steel production industry is undergoing unprecedented changes.  The traditional manual loading and unloading method has gradually exposed pain points such as low efficiency, large quality fluctuations, and multiple safety hazards in the face of increasing production demand.  To this end, FUWEI Intelligent has launched a composite robot loading and unloading solution for magnetic steel production, aiming to lead magnetic steel production into a new era of automation and intelligence through technological innovation.

Industry Status and Challenges

The demand for automated production lines in the field of magnetic steel production is becoming increasingly urgent.  However, traditional manual operation methods not only have low production efficiency, but also find it difficult to ensure the stability of product quality.  At the same time, the harsh working environment poses a potential threat to the health of operators, and the occurrence of safety accidents such as hand pinching and collisions has made production safety an urgent problem to be solved.  In addition, manual labor is difficult to meet the requirements of modern large-scale and high-efficiency production, and the magnetic steel production industry urgently needs a technological innovation.

Customer needs and solutions

In response to the pain points and challenges in the production of magnetic steel, the customer urgently hopes to introduce the FUWEI intelligent composite robot to achieve automated loading and unloading of magnetic steel.  They expect this solution to complete the loading of two stacks of products within 80 seconds and ensure high-precision operation to improve production efficiency and product quality stability.

FUWEI Intelligent is well aware of customer needs and has proposed a complete set of composite robot loading and unloading solutions for this purpose.  This plan includes multiple aspects such as improving robot performance and stability, enhancing autonomous navigation and interactivity, customizing gripper design, and optimizing work areas, aiming to create an efficient, safe, and intelligent automated production line.

Detailed implementation of renovation plan

In the renovation of the composite robot, FUWEI Intelligent has selected high-performance motors and servo controllers to ensure the precision and stability of the robot's motion.  At the same time, equipped with radar navigation, LED light strips, and alarm speakers, the robot achieves autonomous positioning and path planning, improving visibility and interactivity.  The most crucial aspect is the customized gripper design that integrates cameras and sensors, achieving precise recognition and grasping of magnetic steel.

In the optimization of the loading area, FUWEI Intelligent has designed positioning guide slots and desktop positioning Mark marks to guide the magnetic steel into the designated position, making it convenient for the robot to identify and locate the grasping point.  In the renovation of the unloading area, equipment positioning Mark marks, electric control guard doors, and electric control push-pull slots have been installed to ensure that the robot accurately places the magnetic steel while also protecting the operators from injury.

Advantages of the plan

The advantages of the FUWEI intelligent composite robot magnetic steel loading and unloading solution are obvious.  Firstly, it significantly reduces manual operation time and improves production efficiency.  Secondly, by reducing reliance on manual labor, human resource costs have been saved.  Furthermore, it reduces the risk of work-related injuries and provides a safer working environment for operators.  Finally, automated processes reduce human error and ensure the stability of product quality.  This solution undoubtedly brings a technological innovation and a leap in production efficiency to the magnetic steel production industry.